
Step by Step: Finding and Fixing Keg CO2 Leaks
A leaky keg can be an issue, a big issue. That nice, full CO2 tank can go away in short order. It’s frustrating, costly and inconvenient. This post should help you them and fix them.
A leaky keg can be an issue, a big issue. That nice, full CO2 tank can go away in short order. It’s frustrating, costly and inconvenient. This post should help you them and fix them.
For the most part, checking for keg liquid and CO2 leaks is pretty straightforward. Is beer leaking? Then you’ve got a liquid leak. Is there six inches of beer in your kegerator? That one’s really easy to spot. If beer is shooting out like a geyser, you’ve got a… fast leak. 🙂
For kegerator CO2 leaks, it’s a generally a little more work, but still pretty easy… spray everything with Star San solution (diluted of course) and look for bubbles.
Related: Step by Step: Finding and Fixing Keg CO2 Leaks
Time can be a big factor when it comes to homebrewing. Sure, it may be nice to spend sunrise until sunset carefully hand crafting a batch (or batches) of beer, but the practicalities of life can and do factor in when we’re deciding if we can brew a batch of beer. For your stage of life, time may not be a factor. If so, that’s awesome. For others, time saving tips and techniques could help you brew more often.
With those thoughts in mind, I put the call out to the HBF community [8 Ways to Connect with HBF] to get some time saving tips and tricks. A selection of those along with some of my own thoughts follows. Thanks to all who participated! A full list of contributors is at the end of this post.
Thank you to Twitter Follower Josh @beardlywine for this tip! Let’s be Friends! – 8 Ways to Connect
Josh uses carbonator caps to assist with closed transfer racking to kegs. If you look at the photo he shared, he’s putting a small length of tubing on the cap and then feeding that through the airlock grommet hole of his fermenter. This same process could be adapted to work with other styles of fermenters.
Pictured: Zinsser 98030 30-Inch Wallpaper Prep Tray – via Amazon
Part of Our Homebrew Tips and Tricks Series. Check out the complete list – Homebrewing Tips, Tricks & Shortcuts! This is a Top Post! See: All Top Posts
I use a wallpaper try to clean and sanitize longer items like racking canes, auto-siphons, spoons, tubing and beverage out dip tubes. It works great.
These also work well for storing longer items. If you’re going to store things in these, I would recommend stacking a couple together to give them some extra strength.
Another similar option are planter boxes. They are generally sturdier than wallpaper prep trays and they’re about the same length. Since you can get away with one your total cost may end up being less.
Zinsser 98030 30-Inch Wallpaper Prep Tray – via Amazon
Also:
Related Resources and Categories
Five Star recommends limited contact time with ALL plastics. See: Star San Tips – Materials Compatibility + Do Not Soak.
Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions. tag:lnksfxd toppost:wptray rp:tips#32 tag:tpru
Pictured: G & F Heat Resistant Oven Glove via Amazon
Part of Our Homebrew Tips and Tricks Series. Check out the complete list – Homebrewing Tips, Tricks & Shortcuts! This is a Top Post! See: All Top Posts
Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions. tag:lnksfxd toppost:oveglove rp:tips#31 tag:tpru
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Bar5F Plastic Spray Bottles, Leak Proof, Empty 16 oz. Value Pack of 2 for Chemical and Cleaning Solutions, Adjustable Head Sprayer Fine to Stream – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Bar5F Plastic Spray Bottles, Leak Proof, Empty 16 oz. Value Pack of 2 for Chemical and Cleaning Solutions, Adjustable Head Sprayer Fine to Stream – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Bar5F Plastic Spray Bottles, Leak Proof, Empty 16 oz. Value Pack of 2 for Chemical and Cleaning Solutions, Adjustable Head Sprayer Fine to Stream – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Use for homebrewing, around the kitchen for BBQ-ing and more.
I have a hands on review of these bottles from a BBQ perspective on my BBQ site… BBQ Finds
Bar5F Empty Plastic Spray Bottles 16 oz, BPA-Free Food Grade, Crystal Clear PETE1, Red/White M-Series Fully Adjustable Sprayer (Pack of 2) – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Bar5F Plastic Spray Bottles, Leak Proof, Empty 16 oz. Value Pack of 2 for Chemical and Cleaning Solutions, Adjustable Head Sprayer Fine to Stream – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
2 x Spray Bottles
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
Related: Star San Tips, Tricks and Guidelines – Using Star San In a Spray Bottle – that details the “spray bottle technique” of easily and effectively sanitizing for pennies a batch.
Bar5F Plastic Spray Bottles Empty 16-Ounce for Chemical and Cleaning Solutions Adjustable Head Sprayer Fine to Stream 4-Pack – note that multiple variations of this product may be available, as such a different version may appear at this link
Also: Search “Star San” on Amazon
Regular Replacement:
I recommend regularly replacing non-glass bottles used to store acidic solutions like Star San.
Five Star Chemicals says that you should not soak items in Star San solution for extended periods of time. Even chemical resistant bottles are not impervious to damage caused by extended exposure to acid. Glass and stainless are exceptions. I can’t tell you an exact time frame, but personally, I’m now aiming to replace spray bottles every six months. See: Star San Tips and Tricks
Part of Our Homebrew Tips and Tricks Series. Check out the complete list – Homebrewing Tips, Tricks & Shortcuts! This is a Top Post! See: All Top Posts
Over the years I’ve homebrewed, I’ve utilized a number of storage and organization strategies. Some could be defined less as strategies and more as “piles”. These strategies have ranged from, cardboard boxes, to big totes that I threw everything under the sun into to using smaller shoe box size containers and breaking everything out into categories. The shoe box size organization method has worked well and other than a few large totes for bigger items, it’s what I’ve settled on. At some point after going to that, I realized that when brew day rolled around, I had to collect items from a number of these containers. I usually forgot something and had to look around, multiple times per brew day trying to find whatever I needed. That evolved into putting together a container just for brew days. I cleverly 🙂 call that my “Brew Day Box”. This container houses nearly all the small odds and ends that I use when brewing. I’ve also tried to make sure those things don’t really need removed at other times. For example I use a refractometer regularly, not just on brew day, so… I bought another refractometer. Everything that’s in my Brew Day Box generally… stay in my Brew Day Box. This keeps everything in one place and I’m not wasting time trying to find stuff when I should be brewing.
Pictured: Loose Handle/Bottom Ball Lock Keg via Adventures in Homebrewing
Part of Our Homebrew Tips and Tricks Series. Check out the complete list – Homebrewing Tips, Tricks & Shortcuts! This is a Top Post! See: All Top Posts
A loose corny keg handle or base can be an annoyance. If your keg is in otherwise good shape, it may make sense to repair a loose handle or base.
Why would you want to find a loose handle or base keg. The answer is… they can be a great deal!
Adventures in Homebrewing is the one shop I know of that periodically sells loose handle or base kegs.
Loose Handle/Bottom Ball Lock keg w/PRV Lid
This technique comes via Facebook friend Jason Connect with HBF on Facebook]. Thank you Jason!
Used Kegs often have old stickers. After removing these we’re often left with sticky, hard to remove adhesive. Goo Gone to the rescue!
In my experience, Goo Gone is harsh on my skin so I’m using nitrile gloves. Glove are… handy. Did you see what I did there? 🙂 I just work my way around the keg a few times. That gives the Goo Gone a chance to chemically break down the adhesive while I provide some periodic agitation. In this case the adhesive dissolved pretty quickly and the small pieces of sticker that were left came right off. TIP: I recommend using Goo Gone sparingly. You really don’t need that much and you certainly WOULD NOT want to use enough that it gets on the handle or base of your keg. Goo Gone acts as a solvent for many adhesives. It could potentially loosen up rubber handles or bases. Then you’d need to use our Fixing Loose Handles Tip. So, just put a little on a paper towel or rag and add a little more if you need to.
A look at the used paper towel with dirt, adhesive residue and small bits of stickers on it. Whammo!
Search Amazon for “Goo Gone” to shop around for available options
This write-up is part of my post on rebuilding kegs – Jump To This Section – If you look through the post you’ll see just how good the keg looks at the end.
Filling a growler or small draft dispenser from your draft setup is an easy and straightforward process. Here are some tips and tools for making this as easy and efficient as possible.
Grounded On/Off Power Switch
More InfoFrom HBF: Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions.
I use a similar switch for switching on and off my Mark II Keg and Carboy Cleaner and Recirculating Draft Line Cleaning Pump. You could also use it to control your March Pump on brew day. Always read and follow manufacturer’s directions. Always exercise caution when dealing with electricity or hot objects and materials.
What are others saying? Search this product’s Amazon reviews for “pump” – may include reviews for other sizes or variations
UltraPro Grounded Power Switch, Outlet Extender, 3-Prong, Easy to Install, for Indoor Lights and Small Appliances, Energy Efficient Adapter, Space Saving Design, UL Listed, Gray, 45203 – note that multiple variations of this product may be available, as such a different version may appear at this link
As you can see from this photo, this keg had one sticker on it. It mostly goes around the keg. Trying to peel this sticker off yielded… 0 positive progress. It was stuck on the keg, presumably for years. The actual printing itself is completely warn away. I was only able to get very small bits of this sticker off.
I wrapped my Fermwrap heater around the keg and let it warm up for several minutes. The idea here is to warm up the sticker and the old adhesive to make sticker removal easier.
After just a few minutes of warming the sticker came up very easily.
A minute later, I had the entire sticker removed in three chunks.
The only thing that remains of the sticker is residual adhesive
This write-up is part of my post on rebuilding kegs – Jump To This Section – If you look through the post you’ll see just how good the keg looks at the end.
Pictured: INKBIRD WiFi Indoor Air Quality Monitor, CO2 Detecto
Losing a tank of CO2 because of leak is frustrating. It’s a waste of time and money. Adding a CO2 monitor can help warn you of leaks minimizing loss, wasted money, wasted time and frustration.
Placing a CO2 Monitor with alarm inside of your kegerator can serve as another line of defense to protect against co2 leaks and loss. CO2 should not be building up in your kegerator. A CO2 monitor with alarm can alert you of this condition.
Options with WiFi and a companion app are nice because you can get notifications on your compatible phone.
Beyond CO2 Levels…
Some models display additional information that can be helpful information about your kegerator. These vary model to model and can sometime include temperature and humidity.
A do not consider a CO2 alarm as replacement for thoroughly checking for and addressing leaks. Rather this is another layer that could save you a trip to swap out a CO2 tank.
Color coded post o-rings. From our Keg Rebuild Post – Jump To: Replace O-Rings
In my opinion the most difficult spot to check and the cause of many a lost CO2 tanks are… gas post o-rings.
Testing at this point using the “spray bottle method” (spray Star San everywhere and check for bubbles) is impossible or at the very least difficult and messy. Leaks will only surface here when a gas QD is actually engaged. The problem is, you can’t easily see that spot when a QD is on.
The problem stated more simply… You need a QD on to see if it’s leaking, but you can’t see it if a QD is on. You can use what I call the pressure gauge method to check for overall leaks. But even using that method you know that you have a leak but it gives no indication where it’s at.
Be quick to replace gas side o-rings… I’m quick to replace gas post (and gas dip tube) o-rings. Beyond slow and no-carbing beers, a bad gas side o-ring can lead to empty tanks. That’s a waste of time and money and it’s frustrating.
These o-rings cost pennies each when you buy them in bulk. Liberally replacing these can save time, money and frustration.