Generally Speaking, I think you should replace all keg o-rings when you refurbish or obtain a used keg.
How Often Should You Replace Keg O-Rings?
As stated previously, I think you should replace all keg o-rings when you refurbish or obtain a used keg.
What about after that? Of course, you could just keep using them until they break, they smell or look horrible or… until you lose a tank of CO2 due to an o-ring related leak. On the other end of the spectrum some people change o-rings every time they keg.
Depending on material, keg o-rings have a shelf life. At some point, materials may become brittle. Beyond shelf life, o-rings wear out from use – compression and abrasion. The other potential issue is materials compatibility. Do your o-rings break down from the chemicals you subject them to?
Keg manufacturer AEB says to replace o-rings yearly. AEB produces some of the best kegs on the market and I agree with the one year in most cases. Because of their very low cost, I suggest changing high contact, high risk leak o-rings more often.
- Post o-rings: Especially gas. Leaks originating from gas post very difficult to detect.
- Gas dip tube o-rings: Leaks here are easier to detect, but I also classify these as high risk. A leak at either the gas post or gas dip tube is invisible and has frustrating consequences… heading to your CO2 source to swap or fill a tank. Better safe than sorry.
High Contact: Internal QD and Universal Poppet O-Rings. These touch every ounce of beer that’s poured.
I suggest using Daylight Savings dates as a reminder. Something like this…
- Daylight Savings Begins (Spring): Replace high leak risk and high contact o-rings – Post O-Rings (especially gas), Gas Dip Tube, Internal QD O-Rings and Universal Poppet O-Rings.
- Daylight Savings Time Ends (Fall): Replace all keg, poppet and QD o-rings.
Most of these o-rings are pennies each when bought in reasonable bulk quantities. Regularly replacing, costs very little and helps stave off unwanted off flavors, leaks and lost CO2. This schedule should keep your kegs working great from a gasket perspective.
The one gaskets that are a little more expensive are lid o-rings. If you wanted to get a little more life out of those, you could replace lid o-rings in odd years when Daylight Savings Time Ends (Fall). This would make them two years old when they’re replaced.
Why replace o-rings even if they’re holding pressure?
In my opinion, you’re going to want to replace all the o-rings in your keg. Generally speaking they are going to be worn out and even if they aren’t they’ll smell of soda pre-mix. Beyond that, who knows what they’re made from. Start with a clean slate. As you saw earlier, the o-rings in this keg were a grubby mismatch of soda drenched o-rings
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Make sure the components you use are compatible and rated for your intended application. Contact manufacturer with questions about suitability or a specific application. Always read and follow manufacturer directions. top:rebuildkeglnksto lnksto:kegrebuild rp:lnkshowoften