I have two Cornelius lids that are problematic. Either they are bent slightly or more likely the relief valve is not functioning correctly. I have soaked these things with loads of Star San and just can't quite figure it out. I do know that switching lids fixes it. I think it's the relief valves on these two lids.
Anyway, I just looked around for either new relief valves or new lids and found a great deal over at Adventures in Homebrewing.
Shiny, new Cornelius lid and relief valve - $15.99 (Normally $24.99)
http://www.cornykeg.com/catalog.asp?prodid=700187&showprevnext=1 new corny lid $13.25
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